Customized Tungsten Alloy Heavy Turning Milling

Description Of Customized Tungsten Alloy Heavy Turning Milling

Customized Tungsten Alloy Heavy Turning Milling refers to precision-machined components manufactured from tungsten heavy alloy (WHA) through turning, milling, drilling, and grinding processes. Tungsten heavy alloy typically contains 85%–97% tungsten with a binder matrix of nickel-iron (W-Ni-Fe), nickel-copper (W-Ni-Cu), or nickel-iron-cobalt (W-Ni-Fe-Co). The resulting material offers densities ranging from 16.5 to 18.5 g/cm³ — approximately 1.5 times that of lead and more than twice that of steel.

The “heavy turning milling” designation emphasizes the machining of high-density, heavy tungsten alloy parts that require robust cutting forces and specialized tooling. Tungsten heavy alloy is hard and abrasive, requiring carbide or diamond tooling, rigid machine setups, and optimized cutting parameters. Our precision machining capabilities enable the production of complex geometries, tight tolerances, and excellent surface finishes to meet demanding application requirements.

Customized tungsten alloy heavy turning milling parts are widely used in applications where high density, radiation shielding, and mechanical strength are critical. These include radiation shielding components, counterweights, aerospace structural parts, oil and gas downhole tools, and medical device components. Each part is manufactured to customer drawings with material grade, dimensions, tolerances, and surface finish tailored to the specific application.

Features Of Customized Tungsten Alloy Heavy Turning Milling

Custom Manufacturing: Manufactured to customer drawings with customizable material grades, dimensions, tolerances, and surface finishes.

High Density: Density of 16.5–18.5 g/cm³ provides superior mass efficiency and radiation attenuation compared to lead and steel.

Precision Machining: CNC turning, milling, drilling, and grinding achieve tight tolerances down to ±0.01mm and surface roughness Ra ≤0.8μm.

Excellent Mechanical Strength: Tensile strength up to 1,000 MPa and elongation of 2%–15% provide the toughness needed for structural applications.

Good Corrosion Resistance: Tungsten heavy alloy resists corrosion in various environments, with nickel-bonded grades available for enhanced chemical resistance.

Non-Toxic and Environmentally Friendly: Lead-free and non-toxic, compliant with environmental regulations.

Multiple Grades Available: Available in W-Ni-Fe, W-Ni-Cu, and W-Ni-Fe-Co compositions with tungsten content from 85% to 97%.

Applications Of Customized Tungsten Alloy Heavy Turning Milling

Radiation Shielding: Customized tungsten alloy parts are used as collimators, shielding blocks, and radiation containers in medical CT scanners, linear accelerators, and industrial radiography equipment.

Counterweights and Ballast: High-density tungsten alloy components are used as counterweights in aircraft control surfaces, helicopter rotor blades, yacht keels, race car ballast, and sports equipment.

Aerospace and Defense: Tungsten alloy machined parts are used in missile guidance systems, kinetic energy penetrators, aircraft engine components, and satellite assemblies.

Oil and Gas: Downhole tools, MWD/LWD tools, logging equipment, and valve components benefit from the high density, corrosion resistance, and wear resistance of tungsten heavy alloy.

Medical Devices: Tungsten alloy parts are used in radiation therapy machines, gamma knives, and medical imaging equipment, providing reliable shielding without lead toxicity.

Industrial Machinery: Tungsten alloy components are used as vibration damping weights, flywheel rings, and high-density structural parts in precision machinery

Specifications Of Customized Tungsten Alloy Heavy Turning Milling